Aerosmart Drones | All types drones

Aerosmart UAV Trading L.L.C. is a tech company that specialises in drones and solutions in the UAE and across the GCC.

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Office 203, Al Tayer Commercial Building,
Rolla Street, Bur Dubai, UAE
Phone:+97142238380
Email:sales@aerosmart.ae

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Substation Inspection

 

Painpoints

  • Manual inspections are labor-intensive and involve navigating complex structures, with evaluations largely based on the subjective assessments of inspectors.
  • High-voltage equipment necessitates strict adherence to safety clearances, which restricts the accessibility of inspection personnel to certain zones and apparatuses.
  • The inspection of vital components such as transformers, circuit breakers, and busbars is often hindered by limited visibility, complicating the task of achieving a comprehensive inspection and posing difficulties in the efficient management of inspection data.

Advantages

  • Automated inspection protocols reduce the necessity for hands-on involvement and decrease the duration spent on-site, thereby enhancing efficiency and quality.
  • Drones are capable of approaching electrical equipment closely or utilizing high-resolution zoom lenses to obtain sharp, intricate visuals.
  • Aerial inspections offer novel vantage points for inspecting critical components and facilitate the assessment of equipment condition through advanced thermal imaging analysis.

Solution

Portable Inspection
Automated Remote Inspection
Multipurpose Drone Inspection

Portable Inspection

The DJI Matrice 4E / 4T drones are compact and capable of navigating through the relatively narrow spaces between equipment. They are equipped with high-definition visible light and infrared cameras (M4T) that can generate accurate 3D models and conduct detailed inspections of power equipment, thereby reducing risks and manual labor.

  • The compact size enables navigation through the confined spaces of substations while adhering to safety regulations, providing optimal shooting angles.
  • Integration of multi-sensor technology and RTK positioning ensures robust resistance to electromagnetic interference.
  • Automated flight along a pre-planned route minimizes the need for manual control.
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Drone Platform

DJI Matrice 4T

Weight : 1219 g (with propellers)

Max Flight Time: 49 minutes

Environment Adaptability:Max takeoff altitude 6000 m, max wind speed resistance 12 m/s

Sensing System: Omnidirectional binocular vision system, supplemented with a 3D infrared sensor at the bottom of the aircraft

Wide-Angle Camera: 1/1.3-inch CMOS, 48MP effective pixels (Matrice 4T)

Medium Tele Camera: 1/1.3-inch CMOS, 48MP effective pixels

Telephoto Camera: 1/1.5-inch CMOS, 48MP effective pixels

Infrared Thermal Camera: 1280 × 1024@30fps (Super Resolution enabled, Night Mode not activated)

Laser Rangefinding: 1800m measurement range (1 Hz) @20% reflectivity target

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DJI Matrice 4E

Weight : 1219 g (with propellers)

Max Flight Time: 49 minutes

Environment Adaptability:Max takeoff altitude 6000 m, max wind speed resistance 12 m/s

Sensing System: Omnidirectional binocular vision system, supplemented with a 3D infrared sensor at the bottom of the aircraft

Mechanical Shutter Speed: 2-1/2000 s, minimum photo interval 0.5 s

Wide-Angle Camera: 4/3-inch CMOS, 20MP effective pixels

Medium Tele Camera: 1/1.3-inch CMOS, 48MP effective pixels

Telephoto Camera: 1/1.5-inch CMOS, 48MP effective pixels

Infrared Thermal Camera: 1280 × 1024@30fps (Super Resolution enabled, Night Mode not activated)

Laser Rangefinding: 1800m measurement range (1 Hz) @20% reflectivity target

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Payload And Software

DJI Pilot 2

Ground control

DJI FlightHub 2

Drone and dock’s cloud management system

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DJI Terra

Modeling and flight mission plan

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DJI Thermal Analysis Tool 3

By identifying the temperature information of critical areas of the target, the software can be used to analyze objects across many industrial applications.

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Workflow

  1. Mission Planning:
    • – Use software like DJI Terra or DJI FlightHub 2 to plan inspection flight routes based on high-definition 3D models of the substation.
  2. Data Collection:
    • – Upload the flight path to the Matrice 4E / 4T drone.The drone automatically execute pre-planned flight route, capturing visible light and infrared inspection photos.
  3. Data Analysis:
    • – Import the images to DJI Thermal Analysis Tool to analyze the inspection results manually or with import to a third-party software to identify equipment defects using model detection.

Automated Remote Inspection

The DJI Dock 3 and the Matrice 4TD, when paired with DJI FlightHub 2, enable automated inspection operations. Schedule an inspection task, and the DJI Dock 3 will automatically collect the data and upload the results to the cloud platform for further analysis and processing.

  • Remote drone deployment significantly reduces the workload on inspection personnel, supporting an easy-to-operate mode with centralized management of multiple docking stations.
  • Scheduled tasks facilitate a fully automated process, from flight operations to data transmission.
  • Designed to operate in harsh weather conditions, including extreme cold, heat, wind, rain, and dust, these systems ensure that inspections are completed on schedule and meet quality standards.
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Drone Platform

DJI Matrice 4TD

Weight : 1850 g

Max Flight Time: 54 minutes

Environment Adaptability:IP55 rating, max takeoff altitude 6500 m, max wind speed resistance 12 m/s

Sensing System: Omnidirectional binocular vision system, supplemented with a 3D infrared sensor at the bottom of the aircraft

Wide-Angle Camera: 1/1.3-inch CMOS, 48MP effective pixels

Medium Tele Camera: 1/1.3-inch CMOS, 48MP effective pixels

Telephoto Camera: 1/1.5-inch CMOS, 48MP effective pixels

Infrared Thermal Camera: 1280 × 1024@30fps (UHR Infrared Image function enabled, Night Scene mode not enabled)

Laser Rangefinding: 1800m measurement range (1 Hz) @20% reflectivity target

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DJI Dock 3

Weight : 55 kg (without the drone)

Size: 1760×745×485 mm (L×W×H, dock cover opened)

Environment Adaptability:-30° to 50° C (-22° to 122° F) operating temperature, IP56 rating, maximum operating altitude 4500 m

Max Operating Radius: 10 km

Charging Time: 27 minutes

Security Camera (Internal) Resolution: 1920×1080

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Payload And Software

DJI Pilot 2

Ground control

DJI Terra

Modeling and flight mission plan

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DJI FlightHub 2

Drone and dock’s cloud management system

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Workflow

  1. Mission Planning:
    • – Use DJI FlightHub 2 to plan inspection routes based on high-definition 3D models of the substation. – Or import previously saved inspection flight routes to the DJI FlightHub 2 via the Pilot 2 app using the Live Mission Recording feature.
  2. Data Collection:
    • – Using DJI FlightHub 2, select the preferred dock and scheduled inspection mission. – The Matrice 4TD will execute the inspection tasks according to the plan, and upload the captured data to DJI FlightHub 2.
  3. Data Analysis:
    • – Analyze the images to detect defects or required maintenance work. Transfer the data to a third-party software to identify equipment defects using model detection.

Multipurpose Drone Inspection

The DJI Matrice 400 is a reliable platform with interchangeable payloads tailored to meet the needs of specific tasks. From mapping to inspection, the Matrice 400 provides comprehensive operational capabilities for inspection teams.

  • Equipped with a variety of payloads, it delivers operational efficiency and enhanced inspection capabilities.
  • Its longer flight time allows for prolonged operations in a single flight.
  • When paired with the Zenmuse L3, it enables high-density point cloud mapping to create precise models of substations.
  • When paired with the Zenmuse H30 Series, it offers high-definition zoom capabilities and a laser rangefinder, along with intelligent and precise re-shooting functionality, which greatly enhances the efficiency of aerial inspections.
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Drone Platform

DJI Matrice 400

Weight : 9740±40 g (with batteries)

Max Takeoff Weight: 15.8 kg

Max Payload: 6 kg

Max Flight Time: 59 minutes

MMax Horizontal Speed: 25 m/s

Environment Adaptability:IP55 rating, max takeoff altitude 7000 m, operating temperature -20° to 50° C (-4° to 122° F) Compatible with the Zenmuse H30 Series, Zenmuse L2, Zenmuse P1, Zenmuse V1, Zenmuse S1, and third-party payloads.

Sensing System: Omnidirectional binocular vision system (surround view provided by full-color fisheye vision sensors), horizontal rotating LiDAR, upper LiDAR, downward 3D infrared range sensor, and six-direction mmWave radar

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Payload And Software

Zenmuse H30T

Wide-Angle RGB Camera: 1/1.3-inch CMOS, 48MP effective pixels

Zoom RGB Camera: 1/1.8-inch CMOS, 40MP effective pixels, 34× hybrid optical zoom

Infrared Thermal Camera: 1280×1024@30fps

NIR Auxiliary Light Illumination Range: Approx. 8m diameter circle@100 m

Laser Range Finder: Max measurement range 3000 m

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Zenmuse L3

Maximum Detection Range: 950 m (center), 650 m (edge)@10% reflectivity

Dual 4/3 CMOS RGB Mapping Cameras: Support 100MP or 25MP resolution Vertical Accuracy: 3 cm, Horizontal Accuracy: 4 cm (at 120 m) Vertical Accuracy: 5 cm, Horizontal Accuracy: 7.5 cm (at 300 m) Single-flight coverage area up to 10 km² at an operational altitude of 300 m (nadir)

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DJI Terra

Modeling and flight mission plan

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Workflow

  1. Substation Digital Twin:
    • – Use the DJI Pilot 2 app and Matrice 400 equipped with the Zenmuse L3 to generate a 3D model using the mapping mission functions. – Import the data into DJI Terra to generate the LiDAR point cloud of the substation. Use the model to plan expansion and maintenance work.
  2. Thermal Inspection Mission:
    • – Using the Matrice 400 equipped with the Zenmuse H30T payload, manually fly to capture thermal readings of the key components of the substation. Use the Live Mission Recording feature to easily repeat the same missions in the future.
  3. Data Analysis:
    • – Analyze the inspection photos manually or use model detection to identify defects in the transmission corridor.

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